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High heat flux thermal management through liquid metal driven with electromagnetic induction pump

《能源前沿（英文）》 2022年 第16卷 第3期   页码 460-470 doi: 10.1007/s11708-022-0825-9

摘要： In this paper, a novel liquid metal-based minichannel heat dissipation method was developed for cooling electric devices with high heat flux. A high-performance electromagnetic induction pump driven by rotating permanent magnets is designed to achieve a pressure head of 160 kPa and a flow rate of 3.24 L/min, which could enable the liquid metal to remove the waste heat quickly. The liquid metal-based minichannel thermal management system was established and tested experimentally to investigate the pumping capacity and cooling performance. The results show that the liquid metal cooling system can dissipate heat flux up to 242 W/cm2 with keeping the temperature rise of the heat source below 50°C. It could remarkably enhance the cooling performance by increasing the rotating speed of permanent magnets. Moreover, thermal contact resistance has a critical importance for the heat dissipation capacity. The liquid metal thermal grease is introduced to efficiently reduce the thermal contact resistance (a decrease of about 7.77 × 10−3 °C/W). This paper provides a powerful cooling strategy for thermal management of electric devices with large heat power and high heat flux.

关键词： high heat flux     liquid metal     electromagnetic pump     minichannel heat sink     thermal interface material    

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Liquid metal cooling in thermal management of computer chips

MA Kunquan, LIU Jing

《能源前沿（英文）》 2007年 第1卷 第4期   页码 384-402 doi: 10.1007/s11708-007-0057-3

摘要： With the rapid improvement of computer performance, tremendous heat generation in the chip becomes a major serious concern for thermal management. Meanwhile, CPU chips are becoming smaller and smaller with almost no room for the he

关键词： tremendous     computer performance     generation     management     improvement    

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Modeling and optimization of an enhanced battery thermal management system in electric vehicles

Mao LI, Yuanzhi LIU, Xiaobang WANG, Jie ZHANG

《机械工程前沿（英文）》 2019年 第14卷 第1期   页码 65-75 doi: 10.1007/s11465-018-0520-z

摘要： This paper models and optimizes an air-based battery thermal management system (BTMS) in a battery module with 36 battery lithium-ion cells. A design of experiments is performed to study the effects of three key parameters (i.e., mass flow rate of cooling air, heat flux from the battery cell to the cooling air, and passage spacing size) on the battery thermal performance. Three metrics are used to evaluate the BTMS thermal performance, including (i) the maximum temperature in the battery module, (ii) the temperature uniformity in the battery module, and (iii) the pressure drop. It is found that (i) increasing the total mass flow rate may result in a more non-uniform distribution of the passage mass flow rate among passages, and (ii) a large passage spacing size may worsen the temperature uniformity on the battery walls. Optimization is also performed to optimize the passage spacing size. Results show that the maximum temperature difference of the cooling air in passages is reduced from 23.9 to 2.1 K by 91.2%, and the maximum temperature difference among the battery cells is reduced from 25.7 to 6.4 K by 75.1%.

关键词： thermal management     electric vehicle     lithium-ion battery     temperature uniformity     design optimization    

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航天器热控系统的可靠性设计与分析

李运泽,宁献文,王晓明,石晓波

《中国工程科学》 2007年 第9卷 第7期   页码 53-56

摘要：

针对国内外航天器热控制、热管理技术的发展现状，在详细调研各种航天器热控系统组成原理与功能实现方式的基础上，从可靠性的角度出发，归纳、总结了航天器热控系统中串联、并联、表决、储备四种常见的可靠性设计模式及其相应的可靠性分析计算模型，介绍了其在空间站、月球探测系统、火星探测系统等典型航天器上的应用范例，为进一步的航天器热控系统可靠性设计方法与理论分析奠定了基础。

关键词： 航天器     热控制     热管理     可靠性    

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高超声速飞行器综合热管理系统方案探讨

王佩广,刘永绩,王浚

《中国工程科学》 2007年 第9卷 第2期   页码 38-48

摘要：

高超声速飞行器是当今世界航空航天领域研究的热点，由于其在飞行中遭受的热环境极其严酷，因 而可靠的综合热管理系统是安全飞行的保证。针对不同飞行任务的高超声速飞行器，分别提出了综合热管理系 统方案；对飞行时间短，飞行速度和高度变化快的飞行器，提出了以液氢燃料为主要热沉、相变蓄热材料为辅 助热沉的热管理方案；对飞行时间长，飞行马赫数高的飞行器，提出了以吸热型碳氢燃料为热沉的热管理方案； 分别探讨了两套方案涉及的关键技术，指出了未来研究工作的方向。

关键词： 高超声速     飞行器     热管理    

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基于全寿命周期的火电工程建设管理研究

张晓鲁

《中国工程科学》 2011年 第13卷 第4期   页码 68-74

摘要：

针对火电工程建设具有很强的复杂性和特殊性，将全寿命周期理论应用于火电工程建设的控制和管理领域，建立了集火电工程建设的质量、进度、投资和安全为一体的集成控制概念模型和管理组织模式，论述了火电工程建设过程集成控制流程，并搭建了全寿命周期管理下的火电工程建设信息管理平台。工程应用实例表明，所提出的理论和搭建的平台能有效地提高火电工程建设管理水平，为火电工程建设的控制与管理提供理论与技术支持。

关键词： 全寿命周期     集成控制     建设管理     信息管理平台     火电工程    

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Greenhouse gas emissions from thermal treatment of non-recyclable municipal waste

Tomáš Ferdan, Martin Pavlas, Vlastimír Nevrlý, Radovan Šomplák, Petr Stehlík

《化学科学与工程前沿（英文）》 2018年 第12卷 第4期   页码 815-831 doi: 10.1007/s11705-018-1761-4

摘要：

This paper analyses factors affecting the production of greenhouse gases from the treatment of residual municipal waste. The analysis is conducted so that the environmentally-friendly decision-making criteria may be later implemented into an optimisation task, which allocates waste treatment capacities. A simplified method of life cycle assessment is applied to describe environmental impact of the allocation. Global warming potential (GWP) is employed as a unit to quantify greenhouse gases (GHG) emissions. The objective is to identify the environmental burdens and credits measured by GWP for the three fundamental methods for treatment of residual waste unsuitable for material recovery. The three methods are waste-to-energy (WTE), landfilling and mechanical-biological treatment (MBT) with subsequent utilization of refuse-derived fuel. The composition of the waste itself and content of fossil-derived carbon and biogenic carbon are important parameters to identify amounts of GHG. In case of WTE, subsequent use of the energy, e.g., in district heating systems in case of heat, is another important parameter to be considered. GWP function dependant on WTE capacity is introduced. The conclusion of this paper provides an assessment of the potential benefits of the results in optimisation tasks for the planning of overall strategy in waste management.

关键词： waste management     greenhouse gases     global warming potential     allocation planning     waste-to-energy    

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Liquid metal enabled combinatorial heat transfer science: toward unconventional extreme cooling

Xiao-Hu YANG, Jing LIU

《能源前沿（英文）》 2018年 第12卷 第2期   页码 259-275 doi: 10.1007/s11708-017-0521-3

摘要： As a class of newly emerging material, liquid metal exhibits many outstanding performances in a wide variety of thermal management areas, such as thermal interface material, heat spreader, convective cooling and phase change material (PCM) for thermal buffering etc. To help mold next generation unconventional cooling technologies and further advance the liquid metal cooling to an ever higher level in tackling more extreme, complex and critical thermal issues and energy utilizations, a novel conceptual scientific category was dedicated here which could be termed as combinatorial liquid metal heat transfer science. Through comprehensive interpretations on a group of representative liquid metal thermal management strategies, the most basic ways were outlined for developing liquid metal enabled combined cooling systems. The main scientific and technical features of the proposed hybrid cooling systems were illustrated. Particularly, five abstractive segments toward constructing the combinatorial liquid metal heat transfer systems were clarified. The most common methods on innovating liquid metal combined cooling systems based on this classification principle were discussed, and their potential utilization forms were proposed. For illustration purpose, several typical examples such as low melting point metal PCM combined cooling systems and liquid metal convection combined cooling systems, etc. were specifically introduced. Finally, future prospects to search for and make full use of the liquid metal combined high performance cooling system were discussed. It is expected that in practical application in the future, more unconventional combination forms on the liquid metal cooling can be obtained from the current fundamental principles.

关键词： combinatorial heat transfer     liquid metal     high flux cooling     thermal management    

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Influence evaluation of loading conditions during pressurized thermal shock transients based on thermal-hydraulics

Jinya KATSUYAMA, Shumpei UNO, Tadashi WATANABE, Yinsheng LI

《机械工程前沿（英文）》 2018年 第13卷 第4期   页码 563-570 doi: 10.1007/s11465-018-0487-9

摘要：

The thermal hydraulic (TH) behavior of coo-lant water is a key factor in the structural integrity assessments on reactor pressure vessels (RPVs) of pressurized water reactors (PWRs) under pressurized thermal shock (PTS) events, because the TH behavior may affect the loading conditions in the assessment. From the viewpoint of TH behavior, configuration of plant equipment and their dimensions, and operator action time considerably influence various parameters, such as the temperature and flow rate of coolant water and inner pressure. In this study, to investigate the influence of the operator action time on TH behavior during a PTS event, we developed an analysis model for a typical Japanese PWR plant, including the RPV and the main components of both primary and secondary systems, and performed TH analyses by using a system analysis code called RELAP5. We applied two different operator action times based on the Japanese and the United States (US) rules: Operators may act after 10 min (Japanese rules) and 30 min (the US rules) after the occurrence of PTS events. Based on the results of TH analysis with different operator action times, we also performed structural analyses for evaluating thermal-stress distributions in the RPV during PTS events as loading conditions in the structural integrity assessment. From the analysis results, it was clarified that differences in operator action times significantly affect TH behavior and loading conditions, as the Japanese rule may lead to lower stresses than that under the US rule because an earlier operator action caused lower pressure in the RPV.

关键词： structural integrity     reactor pressure vessel     pressurized thermal shock     thermal hydraulic analysis     pressurized water reactor     weld residual stress    

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Assessment indices for uniform and non-uniform thermal environments

ZHANG Yufeng, SUN Shufeng, ZHAO Rongyi

《能源前沿（英文）》 2008年 第2卷 第2期   页码 129-133 doi: 10.1007/s11708-008-0029-y

摘要： Different assessment indices for thermal environments were compared and selected for proper assessment of indoor thermal environments. 30 subjects reported their overall thermal sensation, thermal comfort, and thermal acceptability in uniform and non-uniform conditions. The results show that these three assessment indices provide equivalent evaluations in uniform environments. However, overall thermal sensation differs from the other two indices and cannot be used as a proper index for the evaluation of non-uniform environments. The relationship between the percentage and the mean vote for each index is established.

关键词： thermal sensation     proper assessment     relationship     equivalent     thermal acceptability    

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用于个人降温和保暖的具有定制热传导和热辐射特性的双功能非对称织物 Article

Yucan Peng, Hiang Kwee Lee, David S. Wu, Yi Cui

《工程（英文）》 2022年 第10卷 第3期   页码 167-173 doi: 10.1016/j.eng.2021.04.016

摘要：

为了让人体感到热舒适，同时节约能源，个人热管理正逐渐成为一种颇有前景的策略。通过更好地控制人体散热，个人热管理可以实现有效的个人降温和保暖。本文提出了一种简单的表面改性方法，在商用织物的基础上定制热传导和热辐射特性，以便更好地管理从人体到环境的整个传热路径。本文对一种同时具有降温和保暖效果的双功能非对称织物（BAF）进行论证。凭借粗糙度不对称和表面改性等优点，BAF在降温模式下通过增强热传导和热辐射表现出显著的降温效果；在保暖模式下，两条路径的散热都减少，从而实现个人保暖。结果表明，在BAF的降温和保暖模式下测得的皮肤温差可达4.6 ℃，表明一件BAF衣服可以扩大人体的热舒适区。希望本研究可为用于个人热管理的织物的设计提供新的视角，并为现有的用于个人降温和保暖的织物的简单改性提供新的解决方案。

关键词： 织物     个人热管理     双功能非对称织物     热传导     热辐射    

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Liquid metal as energy transportation medium or coolant under harsh environment with temperature below zero centigrade

Yunxia GAO, Lei WANG, Haiyan LI, Jing LIU

《能源前沿（英文）》 2014年 第8卷 第1期   页码 49-61 doi: 10.1007/s11708-013-0285-3

摘要： The current highly integrated electronics and energy systems are raising a growing demand for more sophisticated thermal management in harsh environments such as in space or some other cryogenic environment. Recently, it was found that room temperature liquid metals (RTLM) such as gallium or its alloys could significantly reduce the electronics temperature compared with the conventional coolant, like water, oil or more organic fluid. However, most of the works were focused on RTLM which may subject to freeze under low temperature. So far, a systematic interpretation on the preparation and thermal properties of liquid metals under low temperature (here defined as lower than 0°C) has not yet been available and related applications in cryogenic field have been scarce. In this paper, to promote the research along this important direction and to overcome the deficiency of RTLM, a comprehensive evaluation was proposed on the concept of liquid metal with a low melting point below zero centigrade, such as mercury, alkali metal and more additional alloy candidates. With many unique virtues, such liquid metal coolants are expected to open a new technical frontier for heat transfer enhancement, especially in low temperature engineering. Some innovative ways for making low melting temperature liquid metal were outlined to provide a clear theoretical guideline and perform further experiments to discover new materials. Further, a few promising applied situations where low melting temperature liquid metals could play irreplaceable roles were detailed. Finally, some main factors for optimization of low temperature coolant were summarized. Overall, with their evident merits to meet various critical requirements in modern advanced energy and power industries, liquid metals with a low melting temperature below zero centigrade are expected to be the next-generation high-performance heat transfer medium in thermal managements, especially in harsh environment in space.

关键词： liquid metal     cryogenics     low melting point     thermal management     aircraft     liquid cooling     space exploration    

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Liquid metal thermal hydraulics R&D at European scale: achievements and prospects

《能源前沿（英文）》 2021年 第15卷 第4期   页码 842-853 doi: 10.1007/s11708-021-0743-2

摘要： A significant role for a future nuclear carbon-free energy production is attributed to fast reactors, mostly employing a liquid metal as a coolant. This paper summarizes the efforts that have been undertaken in collaborative projects sponsored by the European Commission in the past 20 years in the fields of liquid-metal heat transfer modeling, fuel assembly and core thermal hydraulics, pool and system thermal hydraulics, and establishment of best practice guidelines and verification, validation, and uncertainty quantification (UQ). The achievements in these fields will be presented along with the prospects on topics which will be studied collaboratively in Europe in the years to come. These prospects include further development of heat transfer models for applied computational fluid dynamics (CFD), further analysis of the consequences of fuel assembly blockages on coolant flow and temperature, analysis of the thermal hydraulic effects in deformed fuel assemblies, extended validation of three-dimensional pool thermal hydraulic CFD models, and further development and validation of multi-scale system thermal hydraulic methods.

关键词： liquid metal     thermal hydraulics     Europe    

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Revolutionizing heat transport enhancement with liquid metals: Proposal of a new industry of water-free heat exchangers

Haiyan LI, Jing LIU

《能源前沿（英文）》 2011年 第5卷 第1期   页码 20-42 doi: 10.1007/s11708-011-0139-9

摘要： Water is perhaps the most widely adopted working fluid in conventional industrial heat transport engineering. However, it may no longer be the best option today due to the increasing scarcity of water resources. Furthermore, the wide variations in water supply throughout the year and across different geographic regions also makes it harder to easily access. To address this issue, finding new alternatives to replace water-based technologies is imperative. In this paper, the concept of a water-free heat exchanger is proposed and comprehensively analyzed for the first time. The liquid metal with a low melting point is identified as an ideal fluid that can flexibly be used within a wide range of working temperatures. Some liquid metals and their alloys, which have previously received little attention in thermal management areas, are evaluated. With superior thermal conductivity, electromagnetic field drivability, and extremely low power consumption, liquid metal coolants promise many opportunities for revolutionizing modern heat transport processes: serving as heat transport fluid in industries, administrating thermal management in power and energy systems, and innovating enhanced cooling in electronic or optical devices. Furthermore, comparative analyses are conducted to understand the technical barriers encountered by advanced water-based heat transfer strategies and clarify this new frontier in heat-transport study. In addition, the unique merits of liquid metals that could lead to innovative heat exchanger technologies are evaluated comprehensively. A few promising industrial situations, such as heat recovery, chip cooling, thermoelectricity generation, and military applications, where liquid metals could play irreplaceable roles, were outlined. The technical challenges and scientific issues thus raised are summarized. With their evident ability to meet various critical requirements in modern advanced energy and power industries, liquid metal-enabled technologies are expected to usher a new and global era of water-free heat exchangers.

关键词： heat exchanger     liquid metal     water resource     heat transport enhancement     coolant     thermal management     process engineering     energy crisis     chip cooling    

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Coupling evaluation for material removal and thermal control on precision milling machine tools

《机械工程前沿（英文）》 2022年 第17卷 第1期   页码 12-12 doi: 10.1007/s11465-021-0668-9

摘要： Machine tools are one of the most representative machining systems in manufacturing. The energy consumption of machine tools has been a research hotspot and frontier for green low-carbon manufacturing. However, previous research merely regarded the material removal (MR) energy as useful energy consumption and ignored the useful energy consumed by thermal control (TC) for maintaining internal thermal stability and machining accuracy. In pursuit of energy-efficient, high-precision machining, more attention should be paid to the energy consumption of TC and the coupling relationship between MR and TC. Hence, the cutting energy efficiency model considering the coupling relationship is established based on the law of conservation of energy. An index of energy consumption ratio of TC is proposed to characterize its effect on total energy usage. Furthermore, the heat characteristics are analyzed, which can be adopted to represent machining accuracy. Experimental study indicates that TC is the main energy-consuming process of the precision milling machine tool, which overwhelms the energy consumption of MR. The forced cooling mode of TC results in a 7% reduction in cutting energy efficiency. Regression analysis shows that heat dissipation positively contributes 54.1% to machining accuracy, whereas heat generation negatively contributes 45.9%. This paper reveals the coupling effect of MR and TC on energy efficiency and machining accuracy. It can provide a foundation for energy-efficient, high-precision machining of machine tools.

关键词： machine tools     cutting energy efficiency     thermal stability     machining accuracy     coupling evaluation    

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标题 作者 时间 类型 操作

High heat flux thermal management through liquid metal driven with electromagnetic induction pump

期刊论文

Liquid metal cooling in thermal management of computer chips

MA Kunquan, LIU Jing

期刊论文

Modeling and optimization of an enhanced battery thermal management system in electric vehicles

Mao LI, Yuanzhi LIU, Xiaobang WANG, Jie ZHANG

期刊论文

航天器热控系统的可靠性设计与分析

李运泽,宁献文,王晓明,石晓波

期刊论文

高超声速飞行器综合热管理系统方案探讨

王佩广,刘永绩,王浚

期刊论文

基于全寿命周期的火电工程建设管理研究

张晓鲁

期刊论文

Greenhouse gas emissions from thermal treatment of non-recyclable municipal waste

Tomáš Ferdan, Martin Pavlas, Vlastimír Nevrlý, Radovan Šomplák, Petr Stehlík

期刊论文

Liquid metal enabled combinatorial heat transfer science: toward unconventional extreme cooling

Xiao-Hu YANG, Jing LIU

期刊论文

Influence evaluation of loading conditions during pressurized thermal shock transients based on thermal-hydraulics

Jinya KATSUYAMA, Shumpei UNO, Tadashi WATANABE, Yinsheng LI

期刊论文

Assessment indices for uniform and non-uniform thermal environments

ZHANG Yufeng, SUN Shufeng, ZHAO Rongyi

期刊论文

用于个人降温和保暖的具有定制热传导和热辐射特性的双功能非对称织物

Yucan Peng, Hiang Kwee Lee, David S. Wu, Yi Cui

期刊论文

Liquid metal as energy transportation medium or coolant under harsh environment with temperature below zero centigrade

Yunxia GAO, Lei WANG, Haiyan LI, Jing LIU

期刊论文

Liquid metal thermal hydraulics R&D at European scale: achievements and prospects

期刊论文

Revolutionizing heat transport enhancement with liquid metals: Proposal of a new industry of water-free heat exchangers

Haiyan LI, Jing LIU

期刊论文

Coupling evaluation for material removal and thermal control on precision milling machine tools

期刊论文